High-Power EV Charging with onsemi SiC and IGBT Technology

Electric Vehicle Infrastructure Application

Description

Complete EV charging solution featuring onsemi SiC MOSFETs and IGBTs for Level 2 and DC fast charging applications from 7kW to 350kW.

Core Advantages

High Efficiency SiC technology delivers >97% efficiency, reducing operating costs
Wide Voltage Range 200-1000V output supports all EV models
Fast Charging Up to 350kW enables ultra-fast charging

Recommended Bill of Materials (BOM)

Item Part Number Description Quantity Datasheet
1 NTHL040N65S3F 650V MOSFET for PFC stage (6x for 3-phase PFC) 6 📄 Download
2 FGY75T120SWD 1200V IGBT for DC-DC converter (4x for full bridge) 4 📄 Download
3 NTBG040N120SC1 1200V SiC MOSFET for high-efficiency option (4x) 4 📄 Download
4 NCP51820 Gate driver IC for IGBT/SiC control (10x) 10 📄 Download

Applications

Residential Level 2 charging
Commercial fleet charging
Highway DC fast charging
Workplace charging stations
Apartment complex charging
Public charging networks

Technical Specifications

Input Voltage
208-480VAC three-phase
Output Voltage
200-1000V DC
Power Range
7kW - 350kW
Max Efficiency
>97%
Power Factor
>0.99
T H D
<5%
Switching Frequency
20-100kHz
Operating Temperature
-30°C to +50°C
Cooling
Air/Liquid
Communication
OCPP 2.0.1
Protection
Overcurrent, Overvoltage, Overtemperature
Certification
UL, CE, CHAdeMO, CCS

Customer Success Stories

EV Charging Network Operator

Electric Vehicle Infrastructure |

Challenge

Needed high-efficiency 150kW DC fast chargers with >97% efficiency to minimize operating costs across charging network

Solution

Implemented onsemi SiC MOSFET-based power stage with advanced thermal management

Results

"The SiC-based design from onsemi delivered the efficiency we needed. Our operating costs are significantly lower than competing chargers."
— Contact us for detailed case study

FAE Expert Insights

D

David Chen

Senior FAE - EV Charging & Automotive

12 years

Professional Insights

Based on extensive experience with EV charging designs, this solution addresses key challenges in high-power charger development.

Key Takeaways

  • SiC provides 2-3% efficiency improvement over IGBTs
  • Liquid cooling recommended for >50kW chargers
  • Wide output voltage range (200-1000V) supports all EVs
  • OCPP 2.0.1 compliance for network integration

Decision Framework

Decision Framework
Steps:
  1. Determine power level and charging standard
  2. Select appropriate topology
  3. Choose power semiconductors
  4. Design thermal management
  5. Implement control and communication

Ready to Implement This Solution?

Contact our FAE team for design support and quotes

Contact Us Now

Frequently Asked Questions

What is the efficiency advantage of SiC in EV chargers?

SiC MOSFETs provide 2-3% efficiency improvement over silicon IGBTs in EV chargers. This reduces cooling requirements and increases power density.

Use SiC for high-power DC fast chargers where efficiency is critical.