Switch-Mode Power Supply Capacitor Solution

Application

Description

Complete capacitor solution for SMPS applications from 50W to 500W with optimized performance and reliability.

Core Advantages

Topology Optimized Capacitors selected for flyback, forward, LLC, and PFC topologies
High Frequency Performance Low ESR capacitors optimized for high switching frequencies
Wide Voltage Range Solutions from 5V output to 400V PFC output
Cost Competitive Balanced performance and cost for market-competitive designs
Proven Reliability Billions of hours of field-proven operation

Recommended Bill of Materials (BOM)

Item Part Number Description Quantity Datasheet
1 RS-100uF-400V Radial capacitor 100uF 400V for input filtering 1 📄 Download
2 HP-10000uF-400V Snap-in capacitor 10000uF 400V for high-power PFC 1 📄 Download
3 HM-4700uF-200V Snap-in capacitor 4700uF 200V for medium-power PFC 1 📄 Download
4 RS-1000uF-25V Radial capacitor 1000uF 25V for 5V output 2 📄 Download
5 RS-470uF-50V Radial capacitor 470uF 50V for 12V/24V output 2 📄 Download
6 VT-47uF-35V SMD capacitor 47uF 35V for auxiliary supply 1 📄 Download

Applications

Adapter chargers
Open frame power supplies
Enclosed power supplies
Medical power supplies
Industrial power supplies
DIN rail power supplies
Desktop power supplies
Server power supplies

Technical Specifications

Power Range
50-500W
Input Voltage
90-264V AC universal
Output Voltage
5V, 12V, 24V, 48V DC
Topologies
Flyback, Forward, LLC, PFC+LLC
Operating Temperature
0°C to +50°C ambient
Efficiency
>90% typical

Customer Success Stories

|

Challenge

250W medical power supply required high-reliability capacitors with 5-year warranty

Solution

Implemented HP series capacitors with conservative derating and full traceability

Results

|

Challenge

120W DIN rail power supplies for factory automation required wide temperature operation

Solution

Selected HM series capacitors with -25°C to +105°C temperature range

Results

FAE Expert Insights

S

Senior FAE

Applications Engineer

10+ years

Professional Insights

SMPS capacitor selection requires understanding the specific topology and operating conditions. For flyback converters, the output capacitor sees high ripple current at the switching frequency - size for RMS ripple, not just average. For PFC circuits, the output capacitor handles both line frequency ripple (100/120Hz) and high-frequency switching ripple. The combined stress is often underestimated. My recommendation: use the HP series for PFC outputs in supplies above 150W, and HM series for cost-sensitive applications below 150W. For output capacitors, always verify the ESR at your switching frequency - datasheet values are typically at 100/120Hz, but ESR can be significantly lower at higher frequencies.

Key Takeaways

  • Size flyback output capacitors for RMS ripple current
  • PFC output capacitors handle combined line and switching ripple
  • Use HP series for PFC above 150W, HM below 150W
  • Verify ESR at actual switching frequency

Decision Framework

SMPS Capacitor Selection
Steps:
  1. Identify power supply topology and power level
  2. Calculate input capacitor surge current requirements
  3. Size PFC output capacitor for combined ripple stress
  4. Select output capacitors based on RMS ripple current
  5. Verify ESR at actual switching frequency
  6. Apply voltage and temperature derating for reliability

Ready to Implement This Solution?

Contact our FAE team for design support and quotes

Contact Us Now