Industrial Control Platform Solution

Application

Description

Complete industrial control solution based on Loongson 2K1000/2K2000 embedded processors, providing reliable real-time control, rich industrial interfaces, and long-term availability for factory automation and process control applications.

Core Advantages

Complete IP Independence Loongson's proprietary LoongArch architecture eliminates dependence on foreign technology, ensuring supply chain security and long-term availability for critical infrastructure applications.
Industrial-Grade Reliability Extended temperature range, fanless operation capability, and robust error handling make Loongson processors ideal for harsh industrial environments where reliability is paramount.
Rich Interface Integration Integrated CAN, multiple UARTs, Ethernet, and industrial protocols reduce system complexity and BOM cost while enabling flexible connectivity to industrial devices and networks.
Long-Term Availability 10+ year availability commitment match industrial equipment lifecycles, protecting customer investment and ensuring stable supply for long-running projects.
Comprehensive Technical Support As an authorized Loongson distributor, we provide end-to-end technical support including design review, debugging assistance, and supply chain management. Our FAE team has deep expertise in Loongson platforms and can guide you from concept to production.

Recommended Bill of Materials (BOM)

Item Part Number Description Quantity Datasheet
1 2K1000 Dual-core embedded processor 1 📄 Download
2 DDR3-1GB 1GB DDR3 memory 2 📄 Download
3 7A1000 Industrial chipset 1 📄 Download
4 RJ45-MAG Ethernet connectors with magnetics 4 📄 Download
5 DB9-CAN CAN bus connector 2 📄 Download

Applications

Factory automation and process control
Industrial robotics and motion control
Building automation and HVAC control
Energy management and power monitoring

Technical Specifications

Processor
Loongson 2K1000/2K2000 Dual-core
Operating System
Linux RT or RT-Thread
Real-time Response
< 1ms interrupt latency
Temperature Range
-40°C to +85°C
Power Consumption
3-5W typical
Industrial Interfaces
CAN 2.0B, RS-485, Modbus
Network
Dual Gigabit Ethernet with TSN support
Storage
SATA, eMMC, SPI flash options

Customer Success Stories

Smart Factory Automation Co.

Manufacturing | PLC and Motion Control System

Challenge

The customer needed to modernize their PLC systems with domestic processors to meet supply chain security requirements while maintaining real-time performance and industrial reliability. Previous x86-based solutions faced supply uncertainty and long lead times.

Solution

Implemented a Loongson 2K1000-based industrial controller with real-time Linux, integrated CAN bus for device connectivity, and dual Ethernet for factory network integration. The solution included custom I/O modules for sensor and actuator interfaces.

Results

Energy Management Solutions Ltd.

Energy | Power Monitoring and Control System

Challenge

Developing a power monitoring system for electrical substations requiring wide temperature operation (-40°C to +70°C), high reliability, and compliance with domestic technology requirements. System needed to monitor multiple power parameters and communicate with SCADA systems.

Solution

Designed a Loongson 2K2000-based monitoring controller with industrial temperature grade, integrated ADC modules for power measurement, dual Ethernet for redundant communication, and Modbus TCP/RTU protocol support for SCADA integration.

Results

FAE Expert Insights

M

Michael Chen

Principal FAE - Industrial Systems

18 years

Professional Insights

The Loongson industrial control solution is paradigm shift for customers seeking technology independence without sacrificing performance or reliability. In my 18 years supporting industrial customers, I've seen the evolution from proprietary controllers to x86-based systems, and now to domestic alternatives. The 2K1000/2K2000 processors offer a compelling combination of real-time capability, industrial interfaces, and supply security. What impresses me most is the maturity of the ecosystem - the BSP support, toolchain, and documentation rival established platforms. For customers migrating from other architectures, the learning curve is manageable, and the benefits of supply chain security are significant. I particularly recommend this solution for government-mandated domestic technology projects and for companies prioritizing long-term supply stability.

Key Takeaways

  • Loongson processors deliver industrial-grade reliability with complete technology independence
  • Integrated industrial interfaces reduce system complexity and BOM cost
  • Real-time performance meets requirements for most control applications
  • Long-term availability match industrial equipment lifecycles
  • Comprehensive ecosystem support accelerates development and deployment

Decision Framework

Decision Framework
Steps:
  1. Evaluate requirements
  2. Compare solutions
  3. Consult FAE

Ready to Implement This Solution?

Contact our FAE team for design support and quotes

Contact Us Now

Frequently Asked Questions

What real-time performance can be achieved with Loongson industrial controllers?

Loongson 2K1000/2K2000 processors can achieve sub-millisecond interrupt response times with proper real-time Linux configuration using PREEMPT_RT patches. Typical jitter is under 50 microseconds for well-tuned systems. Hard real-time requirements can be met using RT-Thread or SylixOS real-time operating systems. The dual-core architecture allows dedicating one core to real-time tasks while running non-critical processes on the second core. Actual performance depends on system configuration, driver optimization, and workload characteristics. We recommend benchmarking with your specific control loop requirements.

For critical real-time applications, plan for kernel tuning and performance validation. Contact our FAE team for real-time configuration guidance.

How do I migrate existing industrial control software to Loongson?

Migrating industrial control software to Loongson involves several steps. First, assess software dependencies and identify any x86-specific code or assembly. Second, recompile C/C++ code using Loongson GCC or LLVM toolchain - most code compiles without modification. Third, port any real-time OS or middleware to LoongArch - RT-Thread and SylixOS have native support. Fourth, validate industrial protocol stacks - Modbus, CANopen, and EtherCAT stacks are available for Loongson. Fifth, test and optimize performance - some tuning may be needed for optimal real-time response. Our FAE team provides migration support and can review your software architecture.

Start with software assessment and compile testing. Leverage our migration support services for complex applications.

What industrial communication protocols are supported?

Loongson industrial platforms support comprehensive industrial communication protocols. Fieldbus protocols include CAN 2.0B, CANopen, Modbus RTU/ASCII via UART interfaces. Industrial Ethernet protocols include Modbus TCP, EtherNet/IP, Profinet, and EtherCAT (with appropriate controllers). The dual Gigabit Ethernet interfaces support standard TCP/IP and UDP protocols. Real-time Ethernet extensions such as TSN can be implemented for deterministic communication. Protocol stacks are available through open-source projects and commercial vendors. For specific protocol requirements, we can provide compatibility verification and implementation guidance.

Verify specific protocol requirements with our technical team. Most common industrial protocols are well-supported on Loongson platforms.

Is the solution suitable for safety-critical applications?

Loongson industrial platforms can be used in safety-related applications with appropriate system design. The processors include ECC memory support for data integrity and hardware watchdog timers for fail-safe operation. For SIL-rated applications, additional external safety controllers are typically used in conjunction with the main processor. The long-term availability commitment supports safety system lifecycle requirements. Documentation and traceability are available for safety certification processes. For specific safety requirements, engage with our technical team early in the design phase to ensure all requirements can be met.

Evaluate safety requirements and system architecture. Contact us for safety-related design guidance and documentation support.

What is the typical development timeline for a custom industrial controller?

Development timeline for a custom Loongson-based industrial controller typically ranges from 6 to 12 months depending on complexity. Phase 1 (1-2 months): Requirements analysis and architecture design using evaluation boards. Phase 2 (2-3 months): Custom hardware design based on reference schematics. Phase 3 (2-3 months): PCB layout, fabrication, and bring-up. Phase 4 (2-3 months): Software development, BSP customization, and application integration. Phase 5 (1-2 months): Testing, validation, and certification. Using reference designs and engaging FAE support can accelerate the timeline. For time-critical projects, consider starting with evaluation boards for parallel software development.

Plan development timeline with appropriate milestones. Leverage reference designs and FAE support to accelerate development.