Industrial Automation Controller
Application
Description
Complete FPGA-based control solution for industrial automation using ESIONTECH industrial-grade FPGA with real-time processing and multiple protocol support.
Core Advantages
Recommended Bill of Materials (BOM)
| Item | Part Number | Description | Quantity | Datasheet |
|---|---|---|---|---|
| 1 | ESI20K-IND | Industrial FPGA Controller | 1 | 📄 Download |
| 2 | Isolated DC-DC | 24V to 3.3V isolated power | 2 | 📄 Download |
| 3 | Ethernet PHY | Industrial Ethernet transceiver | 2 | 📄 Download |
| 4 | Protection Circuits | TVS and isolation components | 20 | 📄 Download |
Technical Specifications
Customer Success Stories
Automation Equipment Manufacturer
Factory Automation |
Challenge
Needed flexible controller supporting multiple protocols for different customers
Solution
Implemented ESIONTECH FPGA-based controller with configurable protocols
Results
- Reduced controller variants from 5 to 1
- 50% reduction in inventory costs
- Field protocol configuration capability
- Passed CE and UL certification
CNC Machine Builder
Machine Tools |
Challenge
Required high-speed multi-axis control with custom interpolation algorithms
Solution
Deployed ESIONTECH FPGA controller with custom motion control IP
Results
- Achieved 1ms control loop time
- Custom spline interpolation implemented
- 50% faster processing than previous DSP solution
- Improved surface finish quality
FAE Expert Insights
Robert Liu
Senior FAE - Industrial Systems
Professional Insights
Having implemented this industrial controller solution for multiple customers, I can share key insights. The ESI20K-IND's industrial-grade reliability is genuine - we've had zero field failures in harsh factory environments. The key to success is proper I/O protection design. Industrial environments have extreme EMI and voltage transients. Follow the reference design's protection circuits exactly. For motion control, leverage the FPGA's parallel processing - implement multiple axes in parallel rather than sequentially. This gives you deterministic timing that's impossible with processors. Protocol implementation is straightforward using ESIONTECH's IP cores. One customer replaced five different PLC variants with a single FPGA design, dramatically simplifying their supply chain.
Key Takeaways
- Follow reference protection circuits exactly for reliability
- Use parallel processing for deterministic multi-axis control
- Leverage ESIONTECH IP cores for protocol implementation
- Plan for SIL certification early if required
- Long-term supply agreements essential for industrial
Decision Framework
Solution Selection Decision Framework
Steps:
- Evaluate application requirements and performance metrics
- Compare solution advantages considering cost and supply chain
- Reference success cases and customer feedback
- Consult FAE for professional recommendations