Industrial SMPS 100W Solution
Application
Description
Complete 24V/100W switching power supply solution using flyback topology with optimized transformer, output filter, and EMI filtering for industrial applications.
Core Advantages
Optimized magnetic design
High efficiency operation
Robust protection features
Flexible configuration options
Proven field reliability
Recommended Bill of Materials (BOM)
| Item | Part Number | Description | Quantity | Datasheet |
|---|---|---|---|---|
| 1 | CL-EF25-120-24-100 | Flyback transformer 100W | 1 | 📄 Download |
| 2 | CL-PI-100-4R7 | Output filter inductor 4.7μH | 1 | 📄 Download |
| 3 | CL-CMC-10-10 | Common mode choke 10mH | 1 | 📄 Download |
| 4 | CL-CT-PCB-5-1000 | Current sense transformer | 1 | 📄 Download |
Applications
Industrial control systems
PLC power supplies
Motor drives
Process control
Factory automation
Technical Specifications
Topology
Quasi-resonant flyback
Control I C
Current mode PWM controller
Input Stage
Bridge rectifier + bulk capacitor
Transformer
CL-EF25-120-24-100 (custom)
Output Filter
CL-PI-100-4R7 + electrolytic capacitors
E M I Filter
CL-CMC-10-10 common mode choke
Feedback
TL431 + optocoupler
Protection
OCP, OVP, OTP
Customer Success Stories
|
Challenge
Customer needed reliable magnetics solution for industrial power supply.
Solution
Implemented ClickEle components with optimized design.
Results
|
Challenge
Required compact design for space-constrained application.
Solution
Selected high-performance ClickEle magnetics with integrated features.
Results
FAE Expert Insights
Z
Zhang Wei
Power Electronics Engineer
15 years
Professional Insights
[Data Pending] FAE insights to be added based on actual application experience with this solution.
Key Takeaways
- Use quasi-resonant flyback for <150W applications
- Size transformer with 20-30% power margin
- Minimize secondary side loop area
- Include EMI filter with adequate margin
Decision Framework
Solution Selection Decision Framework
Steps:
- Evaluate application requirements and performance metrics
- Compare solution advantages considering cost and supply chain
- Reference success cases and customer feedback
- Consult FAE for professional recommendations