Precision Data Acquisition System

Application

Description

High-precision multi-channel data acquisition solution for test & measurement, industrial automation, and scientific applications. Features synchronized sampling, low-noise design, and flexible configuration options.

Core Advantages

Hybrid Architecture Combines high-speed SAR ADCs for dynamic signals with precision sigma-delta ADCs for static measurements, optimizing both performance and cost for mixed-requirement applications.
True Synchronized Sampling All channels sample simultaneously with less than 1 microsecond skew, enabling accurate phase measurements and correlation analysis between channels.
Channel Isolation 1000Vrms channel-to-channel isolation eliminates ground loop issues and allows safe measurement of high-common-mode voltage signals in industrial environments.
Flexible Configuration Software-configurable gain, filtering, and sampling rates allow each channel to be optimized for its specific sensor or signal type without hardware changes.
Comprehensive Software Support Complete driver support for LabVIEW, MATLAB, Python, C/C++, and C# enables rapid application development and integration with existing test systems.

Recommended Bill of Materials (BOM)

Item Part Number Description Quantity Datasheet
1 ACM1604 16-bit 4-Channel SAR ADC 4 šŸ“„ Download
2 ACM2420 24-bit 4-Channel Sigma-Delta ADC 4 šŸ“„ Download
3 ACM8221 Instrumentation Amplifier 8 šŸ“„ Download
4 ACM7805 Low-Noise LDO 4 šŸ“„ Download
5 STM32F407 ARM Cortex-M4 Microcontroller 1 šŸ“„ Download
6 FT232H USB Interface IC 1 šŸ“„ Download
7 LAN8720 Ethernet PHY 1 šŸ“„ Download
8 ACM485 RS-485 Transceiver 1 šŸ“„ Download
9 Digital Isolator Channel Isolation 32 šŸ“„ Download

Applications

Automated test equipment (ATE)
Structural health monitoring
Vibration analysis and condition monitoring
Environmental monitoring systems
Scientific research instrumentation
Power quality monitoring
Multi-channel sensor data logging

Technical Specifications

High- Speed A D C
ACM1604, 16-bit, 1 MSPS
Precision A D C
ACM2420, 24-bit, 2 kSPS
Total Channels
32 (16 HS + 16 Precision)
Input Voltage Range
+/- 10V (configurable)
Programmable Gain
1x, 2x, 4x, 8x, 16x, 32x, 64x, 128x
Channel Isolation
1000Vrms
Sampling Skew
< 1μs
Input Impedance
1 MĪ©
C M R R
> 100 dB @ 50/60 Hz
Anti- Aliasing Filter
-3dB @ 500kHz (HS), 1kHz (Precision)
Digital Filters
FIR, IIR, configurable
U S B Interface
USB 2.0 Full Speed
Ethernet
10/100 Mbps
R S-485
Up to 115200 bps
Power Consumption
< 5W typical
Dimensions
160mm x 100mm x 35mm
Weight
250g
Operating Temperature
-40°C to +85°C
Storage Temperature
-55°C to +125°C
Humidity
5% to 95% RH non-condensing
Shock/ Vibration
MIL-STD-810G

Customer Success Stories

Advanced Test Systems Inc

Test & Measurement | Automated Test Equipment for Power Electronics

Challenge

Customer needed a data acquisition system capable of measuring both high-speed switching waveforms (1MHz bandwidth) and precision DC voltages (0.01% accuracy) in the same test setup. Existing solutions required separate instruments, increasing cost and complexity.

Solution

Implemented AcelaMicro's Precision Data Acquisition System with 16 high-speed channels for switching waveform capture and 16 precision channels for DC parameter measurement. The synchronized sampling ensured accurate timing correlation between dynamic and static measurements.

Results

Structural Monitoring Solutions

Civil Engineering | Bridge Structural Health Monitoring

Challenge

Customer required continuous monitoring of 24 strain gauges and 8 accelerometers on a suspension bridge. The system needed to operate reliably in harsh outdoor conditions with wide temperature variations and high humidity.

Solution

Deployed ruggedized Precision Data Acquisition System with channel isolation to handle long cable runs. ACM2420 ADCs provided the 24-bit resolution needed for microstrain measurements, while ACM1604 ADCs captured vibration data up to 500Hz.

Results

FAE Expert Insights

R

Robert Zhang

Principal FAE - Test & Measurement

17 years

Professional Insights

The Precision Data Acquisition System addresses a common challenge in test and measurement: the need for both high-speed and high-precision channels in the same system. Traditional approaches use separate DAQ cards or instruments, which creates synchronization headaches and drives up cost. Our hybrid architecture elegantly solves this by combining SAR and sigma-delta ADCs with unified timing and control. The key design insight is that most applications don't need all channels to be high-speed or all to be high-precision - they need a mix. For example, in power electronics testing, you need high-speed channels to capture switching transients but precision channels for efficiency measurements. The synchronized sampling is crucial - I've seen systems with even 10μs skew between channels produce misleading results when analyzing phase relationships or calculating power. The channel isolation is another often-overlooked feature that prevents ground loop issues when measuring distributed sensors. My recommendation for system integrators: start with the base 16-channel configuration and expand as needed. The modular firmware supports channel expansion without code changes. Also, leverage the built-in digital filtering - it can significantly reduce noise without adding latency if you use the FIR filters with appropriate tap counts.

Key Takeaways

  • Hybrid architecture optimizes cost-performance for mixed-requirement applications
  • Synchronized sampling is essential for phase and power measurements
  • Channel isolation prevents ground loops in distributed sensor systems
  • Built-in DSP reduces host processing requirements
  • Modular design allows incremental channel expansion

Decision Framework

Data Acquisition System Selection Framework
Steps:
  1. Count total channels needed and categorize as high-speed or precision
  2. Determine required sampling rates for each channel type
  3. Calculate required resolution and accuracy for precision measurements
  4. Evaluate need for channel isolation based on common-mode voltage requirements
  5. Select host interface based on bandwidth and distance requirements
  6. Plan software integration with existing test frameworks
Considerations:
  • High-speed channels are ideal for dynamic signals > 1kHz bandwidth
  • Precision channels excel for DC and low-frequency measurements requiring > 16 bits
  • Channel isolation adds cost but prevents ground loop issues in industrial environments
  • Ethernet interface enables distributed systems over long distances

Ready to Implement This Solution?

Contact our FAE team for design support and quotes

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Frequently Asked Questions

How do I select between high-speed and precision channels for my application?

Channel type selection depends on your signal characteristics. Use high-speed channels (ACM1604) for signals with frequency content above 1kHz, such as vibration, audio, switching waveforms, or control loops. The 1 MSPS sampling rate supports signals up to 500kHz bandwidth (Nyquist). Use precision channels (ACM2420) for DC or low-frequency signals requiring high resolution, such as temperature sensors, strain gauges, pressure transducers, or battery voltage monitoring. The 24-bit resolution provides 20 effective bits for microvolt-level measurements. Many applications benefit from both: for example, motor testing might use high-speed channels for current waveform capture and precision channels for temperature monitoring. The system allows flexible assignment - you can configure any mix of 16 high-speed and 16 precision channels up to the 32-channel total limit.

Use high-speed channels for > 1kHz signals. Use precision channels for DC/low-frequency requiring > 16-bit resolution.

What software interfaces and drivers are available?

The Precision Data Acquisition System includes comprehensive software support for rapid application development. Windows drivers include a kernel-mode driver for maximum performance and a user-mode API (DLL) compatible with C/C++, C#, and VB. NET. LabVIEW support includes a complete VI library with examples for common applications. MATLAB support provides a toolbox with data acquisition and analysis functions. Python support includes a wrapper for the C API with NumPy integration for data processing. Linux support includes a kernel driver and C library. All drivers support continuous streaming, triggered acquisition, and multi-rate sampling. Example code is provided for common use cases including FFT analysis, data logging, and real-time display. The communication protocol is also fully documented for custom driver development. Software updates and technical support are provided through LiTong Electronics.

Choose driver based on your development environment. LabVIEW for test systems, MATLAB for analysis, Python for flexibility.

How does the synchronized sampling work across all channels?

Synchronized sampling is achieved through a distributed timing architecture. A master clock generator provides a common timebase to all ADC modules. Sample clock signals are distributed via low-skew clock buffers to ensure simultaneous sampling. The ACM1604 SAR ADCs use a common conversion start signal, while the ACM2420 sigma-delta ADCs use synchronized modulator clocks. All ADCs sample within 1 microsecond of each other, providing true simultaneous sampling. This is critical for applications like 3-phase power measurement where phase relationships must be preserved, or structural monitoring where vibration mode shapes are calculated from multiple sensor readings. The system also provides a trigger input that can synchronize acquisition with external events. Post-acquisition, samples from all channels are time-stamped and aligned in the data buffer, presenting a coherent multi-channel data set to the host application.

Synchronized sampling is automatic - No configuration is needed. Use trigger input for external event synchronization.

Can I expand the system beyond 32 channels?

Yes, the system supports expansion through multiple units synchronized together. Up to 8 systems (256 total channels) can be synchronized using the SYNC IN/OUT connectors. One system acts as the master, distributing the sample clock and trigger signals to slave units. This maintains the < 1μs skew specification across all channels in the expanded system. For very large channel counts, consider using the Ethernet interface which allows distributed placement of acquisition units up to 100 meters apart. The software API presents multiple units as a single logical device with unified channel numbering. For example, two 32-channel systems appear as a single 64-channel device. Expansion requires no firmware modifications - simply connect the sync cables and configure the master/slave settings via software. Contact our FAE team for recommendations on large-scale system architecture and cabling requirements.

Use SYNC connectors to link multiple systems. Up to 8 systems (256 channels) can be synchronized.

What is the typical latency from analog input to digital output?

Latency depends on the channel type and digital filtering configuration. For high-speed channels (ACM1604), the ADC conversion time is approximately 1 microsecond. With minimal digital filtering, total latency is 2-3 microseconds from analog input to USB output. For precision channels (ACM2420), the sigma-delta architecture introduces more latency due to the digital filter. At the default 10 SPS output rate, latency is approximately 200 milliseconds (dominated by the sinc filter group delay). At higher output rates (2 kSPS), latency reduces to approximately 5 milliseconds. The built-in FIR and IIR filters add latency proportional to their tap count - typically 1-10 milliseconds depending on configuration. For real-time control applications, use high-speed channels with minimal filtering. For measurement applications where latency is less critical, use precision channels with appropriate filtering for noise reduction. The software API provides time-stamping so you always know the exact acquisition time for each sample.

High-speed channels: 2-3μs latency. Precision channels: 5-200ms depending on output data rate.