CBB65-450V-50uF

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CBB65-450V-50uF metallized polypropylene film capacitor for AC motor applications with aluminum case and oil-filled c...

Product Overview

Description

The CBB65-450V-50uF is a high-reliability AC motor capacitor featuring metallized polypropylene film construction in a cylindrical aluminum case with oil impregnation.

This capacitor is designed for compressor applications in air conditioners and refrigeration equipment, offering excellent capacitance stability and long operational life.

The oil-filled aluminum case construction provides superior heat dissipation and environmental protection compared to plastic case alternatives.

Product Series

CBB

Primary Application

Air conditioner compressors

Key Features

  • Metallized polypropylene film with self-healing properties
  • Oil-filled aluminum case for enhanced reliability
  • High insulation resistance and low dissipation factor
  • Excellent capacitance stability over temperature
  • UL and VDE certified for global markets
  • Suitable for compressor applications

Specifications

Capacitance 50uF
Voltage Rating 450V AC
Tolerance ±5%
Temperature Range -40C to +70C
Frequency 50/60Hz
Insulation Resistance ≥3000MΩ
Dissipation Factor ≤0.002 (1kHz)
Lifetime 10,000 hours @ 70C

Applications

Air conditioner compressors

Electronic system design

Refrigeration compressors

Electronic system design

Heat pump compressors

Electronic system design

High-reliability motor applications

Motor drive and control systems

Documents & Resources

FAE Expert Insights

M

"In my 15 years of experience supporting motor control applications, I have found Tongfeng's CBB65 series to be an excellent choice for compressor applications where reliability is critical. The oil-filled aluminum case construction provides significantly better heat dissipation than plastic case alternatives, which directly translates to longer operational life. I particularly appreciate the consistent quality of these capacitors - in field applications, we see very low failure rates even after 5+ years of continuous operation. For air conditioner compressor applications, I recommend maintaining at least 20% voltage margin below the rated voltage and ensuring adequate ventilation around the capacitor. The self-healing metallized film technology provides an additional safety margin by allowing the capacitor to recover from minor dielectric breakdowns. For new designs, I suggest specifying the 85C rated version if the application allows for the slightly higher cost, as this provides additional thermal margin."

Oil-filled aluminum case provides superior reliability for compressor applications with excellent thermal performance

— Michael Zhang, Senior FAE - Motor Control Applications, BeiLuo

Frequently Asked Questions

What is the expected lifetime of the CBB65-450V-50uF capacitor?

The CBB65-450V-50uF capacitor has a rated lifetime of 10,000 hours at rated voltage and 70C ambient temperature. However, actual lifetime depends heavily on operating conditions. Using the Arrhenius relationship for temperature acceleration, the lifetime approximately doubles for every 10C reduction in operating temperature. For example, at 60C operating temperature, the expected lifetime would be approximately 20,000 hours, and at 50C, approximately 40,000 hours. Voltage derating also significantly extends lifetime - operating at 80% of rated voltage can increase lifetime by 2-3 times compared to operation at rated voltage. For typical air conditioner compressor applications with proper thermal management and voltage margin, field experience shows these capacitors often achieve 50,000 to 100,000 hours of operational life.

For applications requiring extended lifetime, ensure adequate voltage derating (operate at ≤80% of rated voltage) and implement proper thermal management to keep capacitor temperature below 60C.

CBB65 lifetime capacitor life expectancy motor capacitor reliability
How does the oil-filled construction improve reliability?

The oil-filled aluminum case construction of the CBB65 series provides several reliability advantages over plastic case alternatives. First, the oil is an impregnating agent that fills voids in the metallized film winding, preventing partial discharge and corona effects that can cause degradation over time. Second, the oil provides excellent heat transfer from the internal winding to the aluminum case, reducing hot spot temperatures and extending capacitor life. Third, the aluminum case provides superior mechanical protection and environmental sealing compared to plastic cases. Fourth, the oil helps suppress internal arcing in the event of dielectric breakdown, allowing the self-healing mechanism to work more effectively. These factors combine to provide significantly longer operational life and higher reliability, making CBB65 capacitors ideal for critical compressor applications where failure would be costly.

Choose CBB65 oil-filled capacitors for critical applications such as compressor motors where reliability and long life are essential. For less critical applications, CBB60 or CBB61 plastic case capacitors may be more cost-effective.

oil-filled capacitor CBB65 construction capacitor reliability
What safety certifications does the CBB65-450V-50uF have?

The CBB65-450V-50uF capacitor carries multiple international safety certifications including UL (Underwriters Laboratories) recognition for North American markets, VDE certification for European markets, and CQC certification for the Chinese domestic market. These certifications ensure the capacitor meets stringent safety and performance standards for electrical insulation, flammability, and operational safety. The UL certification verifies compliance with North American safety standards and is often required for products sold in the United States and Canada. The VDE certification is recognized throughout Europe and demonstrates compliance with European safety directives. The CQC mark indicates compliance with Chinese national standards. When you purchase through our authorized distribution channel, we can provide certificates of conformance and safety certification documentation for your quality records.

Verify that the capacitor certifications match the requirements of your target markets. Contact us for certification documentation and to confirm specific certification numbers for your records.

CBB65 certifications UL certification VDE certification safety standards
What are the recommended mounting and installation practices?

Proper mounting and installation are essential for maximizing the performance and lifetime of CBB65 capacitors. The capacitor should be mounted in a vertical position with the terminals facing upward to prevent oil leakage and ensure proper internal pressure distribution. Adequate clearance (minimum 10mm) should be maintained around the capacitor case to allow for heat dissipation. The mounting surface should be flat and rigid to prevent mechanical stress on the case. Electrical connections should be made using appropriately sized terminals and proper torque to ensure good electrical contact without damaging the terminals. The capacitor should be located away from heat sources such as compressor discharge lines. For outdoor applications, additional weather protection may be required. Always disconnect power and discharge the capacitor before installation or maintenance. Follow all applicable electrical codes and safety standards during installation.

Ensure your installation design provides adequate ventilation, proper mounting orientation, and protection from excessive heat and mechanical stress. Contact our FAE team for application-specific installation guidance.

capacitor mounting CBB65 installation capacitor installation guide
How do I calculate the required capacitance for my compressor motor?

The required capacitance for a compressor motor depends on the motor power rating and design characteristics. As a general rule of thumb, the running capacitance in microfarads can be estimated as 15-20uF per kilowatt of motor power for typical compressor applications. For a 2.5kW compressor motor, this would suggest a capacitance of approximately 37-50uF, making the CBB65-450V-50uF a suitable choice. However, the actual required capacitance depends on factors including motor design, starting torque requirements, and supply voltage. The best practice is to consult the compressor manufacturer's specifications, which typically specify the recommended capacitor value. If this information is not available, you can start with the calculated value and measure the motor current and temperature during operation. The capacitor value is appropriate if the motor runs at rated current without excessive heating. Our FAE team can assist with detailed calculations and testing recommendations.

Consult your compressor manufacturer's specifications for the recommended capacitor value. If unavailable, use the rule of thumb (15-20uF per kW) as a starting point and verify through testing. Contact us for technical assistance.

capacitor sizing motor capacitor calculation compressor capacitor selection
What are the signs of capacitor failure and how do I test the capacitor?

Common signs of AC motor capacitor failure include the motor failing to start, slow or difficult starting, reduced motor power or efficiency, unusual motor noise or vibration, and the motor overheating. In air conditioner applications, you may notice reduced cooling capacity or the compressor failing to start while the fan runs normally. To test the capacitor, first ensure power is disconnected and the capacitor is fully discharged using a discharge resistor or insulated screwdriver across the terminals. Use a capacitance meter to measure the actual capacitance - it should be within the rated tolerance (typically ±5% or ±10%) of the marked value. Check for physical signs of failure such as bulging case, oil leakage, or terminal corrosion. Measure the resistance with an ohmmeter - a good capacitor should initially show low resistance then increase to infinity as it charges. If the capacitor shows significantly reduced capacitance, physical damage, or fails the resistance test, it should be replaced.

If you suspect capacitor failure, replace the capacitor with a new unit of the same specifications. Always use capacitors from authorized distributors to ensure quality and safety. Contact us for replacement capacitors.

capacitor failure symptoms capacitor testing motor capacitor problems