CCG30-48-12S

✓ In Stock

30W isolated DC-DC converter with 18-75V input, 12V output, 3000V isolation for industrial applications.

Product Overview

Description

The CCG30-48-12S from TDK-Lambda is a compact 30W isolated DC-DC converter designed for industrial and telecommunications applications. Featuring a wide 18-75V input range that accommodates 24V, 48V, and 60V nominal systems, this converter delivers a regulated 12V output at up to 2.5A. The 3000V DC isolation provides reinforced safety isolation suitable for industrial equipment. With efficiency up to 91%, the CCG30-48-12S minimizes heat generation in space-constrained applications. The compact DIP-24 package with industry-standard pinout allows easy integration into existing designs. Comprehensive protection features including input undervoltage lockout, output overcurrent protection, and short circuit protection ensure reliable operation.

Product Series

CCG

Primary Application

Industrial automation

Key Features

  • 30W output power with 12V at 2.5A
  • Wide 18-75V input range
  • 3000V DC reinforced isolation
  • High efficiency 91%
  • Compact DIP-24 package
  • Wide operating temperature range
  • Remote on/off control
  • Output voltage trim

Specifications

outputPower 30W
inputVoltage 18-75V DC
outputVoltage 12V DC
outputCurrent 2.5A
efficiency 91%
isolation 3000V DC
operatingTemperature -40°C to +85°C
package DIP-24
mtbf 2,000,000 hours

Applications

Industrial automation

Industrial automation and control

Telecommunications equipment

Communication and interface

Data communications

Communication and interface

Test and measurement

Data acquisition and conversion

Distributed power systems

Electronic system design

Battery-powered equipment

Battery and charging management

Process control

Industrial automation and control

Transportation systems

Electronic system design

Documents & Resources

FAE Expert Insights

S

"The CCG30-48-12S is my standard recommendation for industrial DC-DC conversion needs. The wide 18-75V input is incredibly versatile - it handles 24V, 48V, and even 60V systems without issue. I've used these in factory automation, telecom equipment, and transportation systems with excellent results. The 3000V isolation provides peace of mind for safety-critical applications, and the 91% efficiency keeps heat manageable even in enclosed spaces. The DIP-24 package is industry-standard, making it easy to find compatible sockets or direct PCB mounting. One thing I appreciate is the consistent availability - unlike some competitors, TDK-Lambda maintains stock on these popular models. For 30W isolated conversion, this is a solid, reliable choice."

Versatile wide-input converter with reinforced isolation for industrial applications

— Sarah Liu, BeiLuo

Frequently Asked Questions

What is the minimum input voltage for proper operation?

The CCG30-48-12S has a specified input range of 18-75V DC, but includes undervoltage lockout (UVLO) protection. The typical UVLO threshold is 16V with 1V hysteresis, meaning the converter will shut down if input drops below approximately 16V and will not restart until input rises above 17V. This protection prevents abnormal operation during brownout conditions or when starting from a slowly rising input voltage. For reliable operation, ensure your input voltage source can maintain at least 18V under all load conditions including startup inrush. If using the converter with a battery, account for voltage sag during discharge - a nominal 24V lead-acid battery can drop to 21V at 50% discharge, which is still within the operating range.

Ensure your input voltage source maintains at least 18V under all operating conditions including startup and peak loads.

input voltage UVLO undervoltage lockout
How much output capacitance can the CCG30-48-12S drive?

The CCG30-48-12S can drive up to 1000uF of external output capacitance without instability. The converter includes internal output capacitors for basic filtering, but additional external capacitance is often needed for: Reducing output ripple voltage under transient loads; Providing hold-up time during input interruptions; Filtering high-frequency noise for sensitive loads. When adding external capacitors, use low-ESR ceramic or tantalum capacitors placed close to the load. Very large capacitance values (>1000uF) can cause startup issues as the converter must charge the capacitor while maintaining regulation. If large capacitance is required, consider using a soft-start circuit or current-limited precharge. For typical applications, 100-470uF is sufficient for most loads.

Limit external output capacitance to 1000uF maximum. For larger capacitance needs, consult our FAE team for proper implementation.

output capacitance load capacitance startup
What is the isolation test voltage for the CCG30-48-12S?

The CCG30-48-12S is rated for 3000V DC isolation between input and output, tested for 60 seconds during production. This is a dielectric withstand test voltage, not the continuous working voltage. The continuous working isolation voltage is typically 500-1000V depending on environmental conditions and safety agency requirements. The isolation barrier is designed to meet reinforced insulation requirements per IEC 60950-1 and IEC 62368-1. The isolation resistance is greater than 10^9 ohms at 500V DC. For medical applications requiring 2xMOPP (Means of Patient Protection), verify that the specific model meets the required creepage and clearance distances for your application. The 3000V rating provides substantial margin for industrial applications with transient overvoltages.

For safety-critical applications, verify that the isolation rating meets your specific safety standard requirements.

isolation voltage dielectric withstand reinforced insulation
Can the CCG30-48-12S be used in parallel with other converters?

The CCG30-48-12S does not include active current sharing and is not recommended for direct parallel connection without external circuitry. For increased power requirements, consider these approaches: Use a single higher-power converter from the PHV series (50W or 100W); Implement external OR-ing diodes with current balancing resistors for passive sharing; Use the CCG30-48-12S with different output voltages to create multiple isolated rails. If parallel operation is required, external Schottky OR-ing diodes should be used to prevent back-feeding, and small series resistors (0.1-0.5 ohm) can help balance current. However, this approach reduces efficiency and regulation accuracy. For new designs requiring more than 30W, I recommend selecting a single higher-power converter rather than paralleling multiple units.

For power requirements above 30W, select a single higher-power converter rather than attempting to parallel CCG30 units.

parallel operation current sharing power increase
What is the thermal derating for the CCG30-48-12S?

The CCG30-48-12S is rated for full 30W output from -40°C to +71°C ambient with natural convection cooling. Above 71°C, output power must be derated linearly to 50% at 85°C. The derating curve is based on the converter's internal temperature rise and maximum allowable junction temperatures of the semiconductors. For example, at 78°C ambient, maximum output power is approximately 22.5W (75% of rated). The converter's efficiency decreases slightly at higher temperatures, increasing internal heat generation. For high-temperature applications, consider: Improving airflow around the converter; Reducing load power; Selecting a higher-power converter and operating it at partial load; Using thermal vias and copper pours on the PCB to spread heat. The converter includes overtemperature protection that shuts down at approximately 115°C internal temperature.

For ambient temperatures above 71°C, calculate required derating or improve thermal management to maintain reliable operation.

thermal derating high temperature convection cooling