AV-470uF-100V
AEC-Q200 Grade 1 capacitor with 470uF capacitance and 100V rating for high-voltage automotive applications.
Product Overview
Description
The AV-470uF-100V is an AEC-Q200 Grade 1 qualified aluminum electrolytic capacitor designed for high-voltage automotive applications. With 470uF capacitance and 100V rating, it is suitable for 48V mild-hybrid systems and high-voltage automotive electronics.
This capacitor features enhanced voltage capability with 100V rating, providing margin for 48V systems which can see voltage transients. The Grade 1 qualification ensures reliable operation from -40C to +125C.
Full automotive documentation including PPAP and material declarations is provided. All capacitors are 100% tested for automotive quality requirements.
Product Series
AV
Primary Application
48V mild-hybrid systems
Key Features
- AEC-Q200 Grade 1 qualified
- High voltage 100V rating
- Extended temperature range
- 470uF capacitance
- High vibration resistance
- Full automotive documentation
Specifications
| Capacitance | 470uF +/-20% |
|---|---|
| Voltage Rating | 100V DC |
| Ripple Current | 1.2A @ 125C, 100Hz |
| Temperature Range | -40C to +125C (Grade 1) |
| Lifetime | 10,000 hours @ 125C |
| Lead Spacing | 5mm |
| Dimensions | 16mm dia x 25mm L |
| Qualification | AEC-Q200 Grade 1 |
Applications
48V mild-hybrid systems
Electronic system design
Automotive DC-DC converters
Power conversion and supply
High-voltage ECUs
Electronic system design
Battery management systems
Battery and charging management
FAE Expert Insights
"AV-470uF-100V is an excellent choice for industrial applications."
— Field Application Engineer, BeiLuo
Frequently Asked Questions
What is the maximum ripple current for the AV-470uF-100V?
The rated ripple current is 1.2A at 125C and 120Hz. This rating ensures reliable operation in power supply applications with moderate switching frequencies. At lower temperatures, the capacitor can handle higher ripple currents - approximately 1.4A at 105C. For high-frequency applications above 100kHz, the effective ripple current capability may be reduced due to increased ESR. Always verify the actual operating temperature and frequency conditions in your application to ensure the capacitor operates within its safe operating area.
For applications exceeding 1.2A ripple current, consider using multiple capacitors in parallel or upgrading to a higher capacitance model. Contact our FAE team for thermal modeling and ripple current calculations specific to your application.
What is the expected lifetime of the AV-470uF-100V at typical operating conditions?
The rated lifetime is 10,000 hours at 125C. Using the Arrhenius equation, we can calculate the expected lifetime at different operating temperatures. At 65C, the expected lifetime extends to 640,000 hours. At 45C, lifetime increases to 2,560,000 hours. At 25C ambient, you can achieve up to 10,240,000 hours. Every 10C reduction in operating temperature approximately doubles the capacitor lifetime. These calculations assume voltage derating to 80% of rated voltage and ripple current within specifications.
For maximum capacitor lifetime, operate at the lowest practical temperature with 80% voltage derating. Contact our FAE team for lifetime calculations specific to your application conditions.
What voltage derating is recommended for reliable operation of the AV-470uF-100V?
Industry best practice recommends operating aluminum electrolytic capacitors at no more than 80% of their rated voltage. For this 100V rated capacitor, the maximum recommended operating voltage is 80V. This 20% derating significantly improves reliability and extends operational lifetime. For critical applications or high-temperature environments, 50% derating is recommended, limiting operating voltage to 50V. The voltage derating also provides margin for voltage transients and line regulation variations. Operating above 80% of rated voltage will significantly reduce capacitor lifetime.
Design your circuit to operate the capacitor at 80% or less of rated voltage for optimal reliability. Contact our FAE team for voltage derating recommendations specific to your application requirements.
What is the operating temperature range of the AV-470uF-100V and how does it affect performance?
This capacitor is rated for operation from -40C to +125C (Grade 1). At the maximum rated temperature of 125C, the capacitor achieves its rated lifetime of 10,000 hours. As operating temperature decreases, capacitor lifetime increases exponentially following the Arrhenius relationship - approximately doubling for every 10C reduction. Capacitance and ESR also vary with temperature, with capacitance typically increasing 10-15% at low temperatures and decreasing slightly at high temperatures. ESR generally decreases as temperature increases, improving high-frequency performance.
For extended capacitor lifetime, minimize operating temperature through proper thermal design and ventilation. Contact our FAE team for thermal management recommendations specific to your application.
What is the ESR of the AV-470uF-100V and how does it affect circuit performance?
The Equivalent Series Resistance (ESR) at 100Hz is approximately 0.01 Ohm. ESR is the resistive losses in the capacitor and directly affects ripple voltage, power dissipation, and filtering effectiveness. Lower ESR results in lower ripple voltage for a given ripple current, reduced self-heating, and improved filtering at high frequencies. This capacitor's ESR characteristics make it suitable for switching power supplies and industrial controls. ESR typically decreases with increasing temperature and increases at higher frequencies. For switching power supplies operating at 100kHz, consider the frequency characteristics of ESR.
For applications requiring lower ESR, consider our low-impedance series or connect multiple capacitors in parallel. Contact our FAE team for ESR optimization recommendations.
Can multiple AV-470uF-100V capacitors be connected in parallel for increased capability?
Yes, multiple capacitors can be connected in parallel to increase total capacitance and share ripple current. When connecting AV-470uF-100V in parallel, the total capacitance adds linearly while ESR reduces proportionally. For example, two capacitors in parallel provide 940uF capacitance and approximately 0.005 Ohm ESR (half the single capacitor ESR). This configuration also improves ripple current capability to 2.4A. Important considerations include: using identical part numbers for balanced current sharing, maintaining symmetrical PCB layout, ensuring adequate spacing for thermal management, and verifying the total inrush current doesn't exceed circuit limitations.
For high-current applications, consider parallel connection of multiple capacitors. Contact our FAE team for parallel capacitor bank design assistance and current sharing analysis.