RHKW40-110S24

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40W railway-certified DC-DC converter with 14-160V input, 24V output, and EN 50155 certification for rolling stock.

Product Overview

Description

The RHKW40-110S24 from P-Duke is a rugged 40W DC-DC converter specifically designed for railway applications. Featuring an ultra-wide 14-160V input range (14:1), this converter accommodates all standard railway battery voltages from 24V to 110V nominal. The regulated 24V output at up to 1.67A is ideal for train control systems, passenger information displays, and communication equipment. Full EN 50155, EN 61373, and EN 45545-2 HL3 certifications ensure compliance with railway safety standards. With operating temperature range from -40°C to +105°C and comprehensive transient protection, the RHKW40-110S24 delivers reliable performance in the harsh railway environment.

Product Series

RHKW

Primary Application

Train control systems

Key Features

  • 40W output power with 24V at 1.67A
  • Ultra-wide 14-160V input range (14:1)
  • EN 50155, EN 61373, EN 45545-2 certified
  • Operating temperature -40°C to +105°C
  • 4000V DC reinforced isolation
  • High efficiency 90%
  • Transient protection per EN 50155
  • 100% burn-in tested

Specifications

outputPower 40W
inputVoltage 14-160V DC
outputVoltage 24V DC
outputCurrent 1.67A
efficiency 90%
isolation 4000V DC
operatingTemperature -40°C to +105°C
package DIP-24
mtbf 800,000 hours

Applications

Train control systems

Industrial automation and control

Passenger information systems

Electronic system design

HVAC controls

Industrial automation and control

Door control systems

Industrial automation and control

Communication equipment

Communication and interface

Lighting systems

Electronic system design

Monitoring systems

Electronic system design

Railway infrastructure

Electronic system design

Documents & Resources

FAE Expert Insights

R

"The RHKW40-110S24 is my top recommendation for railway DC-DC applications. The 14:1 input range is a game-changer - it handles every railway battery voltage I've encountered, from 24V light rail to 110V mainline trains. This eliminates the need for multiple converter variants and simplifies maintenance inventory. The EN 50155 certification is complete and current, including the latest fire safety requirements. I've deployed these in passenger information systems, door controls, and HVAC applications across multiple railway projects. The -40°C to +105°C temperature range handles everything from Nordic winters to desert summers. What impresses me most is the reliability - zero field failures in over 5 years of deployments. For railway applications, this converter sets the standard for performance and reliability."

Railway-certified converter with ultra-wide 14:1 input handling all battery voltages

— Robert Kim, BeiLuo

Frequently Asked Questions

What is the hold-up time during voltage interruptions?

The RHKW40-110S24 provides extended hold-up time for EN 50155 compliance: Class S2 hold-up: 30ms at 24V input, 10ms at 14V input; Class S1 hold-up: 10ms at all input voltages; Extended hold-up option provides 100ms for critical applications. The hold-up time is achieved through: Large internal input capacitors; Efficient energy storage; Optimized control circuits that maintain regulation during interruptions. For applications requiring longer hold-up: External capacitors can be added to the input; Size capacitors based on required hold-up time and load current; Consider inrush current when selecting external capacitors. The converter meets the voltage interruption requirements of EN 50155 for all classes, ensuring continued operation during brief power interruptions common in railway applications.

For critical railway applications, verify hold-up time meets the required EN 50155 class (S1, S2, or S3).

hold-up time voltage interruption EN 50155 class
What is the efficiency at different input voltages?

The RHKW40-110S24 maintains high efficiency across the wide input range: At 24V input: 88% efficiency; At 48V input: 89% efficiency; At 72V input: 90% efficiency (peak); At 110V input: 89% efficiency; At 160V input: 87% efficiency. The efficiency curve is optimized for typical railway battery voltages (48V-110V). The high efficiency is maintained through: Synchronous rectification for reduced losses; Optimized magnetic components; Wide-range control circuits that adapt to input voltage. The efficiency remains above 87% across the entire input range, minimizing heat generation and enabling operation at high ambient temperatures. For thermal calculations, use the efficiency at your nominal operating voltage.

For thermal design, use the efficiency at your nominal battery voltage to calculate power dissipation.

efficiency input voltage thermal design
What is the surge withstand capability?

The RHKW40-110S24 includes comprehensive surge protection per EN 50155: 1.4x nominal voltage for 1 second (154V for 110V nominal); 1.5x nominal voltage for 100ms (165V for 110V nominal); Load dump protection up to 200V for 1 second; Surge protection devices limit voltage to safe levels. The protection circuits include: Input TVS diodes for fast transients; Active clamp circuits for sustained overvoltage; Isolation barriers rated for high-voltage transients; Thermal protection for sustained overloads. These protections are critical for railway applications where: Circuit breaker operations create voltage spikes; Battery switching generates transients; Regenerative braking causes voltage rises. The converter continues normal operation after transients and automatically recovers from protection events.

For applications with severe transients, verify surge ratings meet your specific requirements.

surge protection transient withstand load dump
What is the MTBF for railway applications?

The RHKW40-110S24 is designed for high reliability in railway applications: MTBF is 800,000 hours at 40°C ambient per MIL-HDBK-217F; At 25°C, MTBF exceeds 1,000,000 hours; Reliability is achieved through: Conservative component derating for long life; High-quality industrial-grade components; 100% burn-in testing to eliminate early failures; Robust thermal design for high-temperature operation. For railway applications, reliability is critical due to: High cost of service access on rolling stock; Safety implications of power supply failure; Warranty and maintenance cost considerations. P-Duke provides detailed reliability reports including FIT rates and failure mode analysis. The high MTBF rating reflects the conservative design approach and extensive testing that railway products undergo.

For reliability-critical applications, request detailed MTBF calculations and reliability data.

MTBF reliability railway reliability
What is the isolation test voltage?

The RHKW40-110S24 provides reinforced isolation for railway safety: Isolation test voltage is 4000V AC for 60 seconds; Working voltage is 1000V AC continuous; Reinforced insulation rating per IEC 62368-1; Isolation resistance exceeds 100M ohms at 500V DC. The reinforced isolation provides: Safety protection equivalent to double insulation; Suitable for equipment with accessible conductive parts; Meets requirements for high-voltage battery systems; Long-term reliability in humid environments. The isolation barrier is tested 100% in production with high-potential testing. The 4000V rating provides substantial margin for railway applications where: Battery systems can have high voltages (up to 110V); Transient overvoltages occur during switching; Safety requirements are stringent. The isolation design ensures safe operation throughout the product lifetime.

For safety-critical railway applications, verify isolation ratings meet your specific system requirements.

isolation voltage reinforced insulation safety isolation
What documentation is provided for railway certification?

P-Duke provides comprehensive documentation for railway certification: EN 50155 test reports covering all requirements; Fire safety test reports per EN 45545-2; Shock and vibration test reports per EN 61373; EMC test reports per EN 50121-3-2; Safety test reports per IEC 62368-1; MTBF analysis and reliability predictions; Material declarations and RoHS/REACH compliance. The documentation package includes: Type test certificates from accredited laboratories; Factory production control documentation; Quality management system certificates; Declaration of conformity for CE marking. For specific projects, P-Duke can provide: Customer-specific test reports; Witness testing at accredited laboratories; Technical support for certification submissions. This comprehensive documentation simplifies the approval process for railway system integrators and operators.

For railway projects, request complete certification documentation to support your system approval process.

certification documentation railway approval test reports