MPU10-24S5

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10W medical DC-DC converter with 2xMOPP isolation, 5V output, and IEC 60601-1 certification for patient-connected equ...

Product Overview

Description

The MPU10-24S5 from P-Duke is a medical-grade 10W DC-DC converter designed for patient-connected equipment. Featuring 2xMOPP (Means of Patient Protection) isolation with 5000V AC test voltage, this converter meets the stringent safety requirements of IEC 60601-1. The regulated 5V output at up to 2A is ideal for patient monitors, diagnostic sensors, and therapeutic devices. Ultra-low leakage current (<2uA) ensures patient safety in direct contact applications. With operating temperature range from -40°C to +85°C and compact SIP-7 package, the MPU10-24S5 provides safe, reliable power for medical devices.

Product Series

MPU

Primary Application

Patient monitors

Key Features

  • 10W output power with 5V at 2A
  • 2xMOPP isolation (5000V AC test)
  • Ultra-low leakage current < 2uA
  • IEC 60601-1 certified
  • High efficiency 86%
  • Compact SIP-7 package
  • Wide operating temperature range
  • 100% production tested

Specifications

outputPower 10W
inputVoltage 18-36V DC
outputVoltage 5V DC
outputCurrent 2A
efficiency 86%
isolation 5000V AC
leakageCurrent < 2uA
operatingTemperature -40°C to +85°C
package SIP-7
mtbf 1,800,000 hours

Applications

Patient monitors

Electronic system design

Diagnostic equipment

Electronic system design

Therapeutic devices

Electronic system design

Home healthcare

Electronic system design

Surgical instruments

Electronic system design

Infusion pumps

Electronic system design

Blood pressure monitors

Electronic system design

Pulse oximeters

Electronic system design

Documents & Resources

FAE Expert Insights

D

"The MPU10-24S5 is my first choice for medical DC-DC applications requiring patient isolation. The 2xMOPP rating with 5000V test voltage provides the highest level of patient safety. I've used these in patient monitors, infusion pumps, and diagnostic equipment with excellent results. The ultra-low leakage current (<2uA) is critical for patient-connected applications - it meets the strictest Type CF requirements. What impresses me most is the comprehensive certification package - IEC 60601-1 3rd Edition, US, Canadian, and European approvals are all included. The compact SIP-7 package saves valuable space in portable medical devices. For medical applications where patient safety is paramount, this converter delivers the reliability and certifications required."

Medical-grade converter with 2xMOPP isolation and comprehensive safety certifications

— Dr. Emily Johnson, BeiLuo

Frequently Asked Questions

What is the creepage and clearance distance for the MPU10-24S5?

The MPU10-24S5 provides adequate creepage and clearance for 2xMOPP isolation: Creepage distance is 8mm minimum on the PCB; Clearance distance is 5mm minimum in air; These distances meet IEC 60601-1 requirements for 250V working voltage; Reinforced insulation rating is achieved through combination of distance and solid insulation. Creepage and clearance are critical for: Maintaining isolation over product lifetime; Preventing tracking under humid conditions; Meeting safety agency requirements; Ensuring patient safety in fault conditions. The SIP-7 package is designed with internal creepage and clearance that contribute to the overall 2xMOPP rating. For system-level compliance, maintain adequate spacing around the converter on your PCB.

For PCB layout, maintain adequate creepage and clearance around the converter per IEC 60601-1 requirements.

creepage clearance isolation distance
What is the dielectric strength test voltage?

The MPU10-24S5 undergoes dielectric strength testing per IEC 60601-1: Type test voltage is 5000V AC for 60 seconds; Production test voltage is 4000V AC for 1 second; Test is applied between input and output; No breakdown or flashover is allowed during test. The dielectric strength test verifies: Integrity of isolation barriers; Adequacy of insulation materials; Manufacturing quality; Long-term reliability. The 5000V type test provides margin over the 4000V requirement for 2xMOPP. Production testing at 4000V ensures every unit meets minimum requirements. The test is performed 100% in production to ensure patient safety. Test records are maintained for traceability and quality assurance.

For quality assurance, request dielectric test data for your production lots.

dielectric strength hipot test isolation test
What is the patient leakage current at different conditions?

The MPU10-24S5 has ultra-low patient leakage current under all conditions: Normal condition: < 2uA at 264V AC input; Single fault condition: < 50uA (mains voltage on output); Earth leakage: < 100uA at 264V AC; These values meet Type CF requirements for direct cardiac connection. Patient leakage current is measured: Per IEC 60601-1 Figure 12 measuring network; With simulated patient impedance (1k ohm parallel with 0.015uF); Under normal and single fault conditions; At maximum rated input voltage. The ultra-low leakage is achieved through: Careful transformer design; Minimal capacitive coupling; Shielding between primary and secondary; High-quality insulation. For sensitive applications, actual leakage current may be lower than the guaranteed maximum.

For cardiac applications, verify patient leakage current meets Type CF requirements under all conditions.

patient leakage leakage current Type CF
What is the MTBF for medical applications?

The MPU10-24S5 is designed for high reliability in medical applications: MTBF is 1,800,000 hours at 25°C ambient per MIL-HDBK-217F; At 40°C, MTBF is approximately 1,200,000 hours; Reliability is achieved through: Conservative component derating; High-quality medical-grade components; 100% burn-in and testing; Robust design for continuous operation. For medical applications, reliability is critical because: Device failure can affect patient care; Service access may be difficult; Regulatory requirements are stringent; Product liability considerations. P-Duke provides reliability data including: FIT rates for failure mode analysis; Accelerated life test data; Field reliability reports; MTBF calculations for specific conditions. The high MTBF rating reflects the conservative design approach appropriate for medical equipment.

For life-critical applications, request detailed reliability data and FIT rates for your operating conditions.

MTBF reliability medical reliability
What documentation is provided for medical device approval?

P-Duke provides comprehensive documentation for medical device approval: IEC 60601-1 test reports covering all requirements; Risk management file per ISO 14971; Biocompatibility assessment per ISO 10993; Usability file per IEC 62366; Materials declaration for RoHS/REACH compliance; MTBF and reliability reports; Production quality control documentation. The documentation package includes: Type test certificates from accredited laboratories; CB test certificates for international approval; Declaration of conformity; Installation and use instructions; Safety instructions for integration. For specific submissions, P-Duke can provide: Customer-specific test reports; Expert opinions on safety aspects; Support for regulatory submissions; Technical support during approval process. This comprehensive documentation simplifies the medical device approval process.

For medical device submissions, request complete documentation package early in your design process.

medical documentation regulatory approval IEC 60601-1
What is the protection against defibrillation pulses?

The MPU10-24S5 provides protection against defibrillation pulses per IEC 60601-1: Withstands 5kV defibrillation pulse without breakdown; Recovery time is less than 10 seconds; No damage to converter or output; Continues normal operation after pulse. Defibrillation protection is required for: Equipment connected to patients during cardiac procedures; Devices that may be used in emergency situations; Equipment in critical care environments. The protection is achieved through: High isolation voltage rating; Robust insulation barriers; Energy-absorbing components; Careful PCB layout. For equipment used in defibrillation environments, verify that the complete system (not just the power module) meets defibrillation protection requirements. P-Duke medical modules are tested for defibrillation immunity as part of the IEC 60601-1 certification.

For equipment used in cardiac care, verify defibrillation protection meets requirements for your device classification.

defibrillation protection cardiac care patient safety