KAQ2010A

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AEC-Q100 Grade 1 qualified 5000V isolation photocoupler for high-voltage automotive applications.

Product Overview

Description

The KAQ2010A provides enhanced 5000V isolation for high-voltage automotive applications such as EV battery management.

AEC-Q100 Grade 1 qualified with full -40°C to +125°C operation and PPAP Level 3 documentation.

The SOP-6 package provides increased creepage distance for high-voltage safety.

Product Series

KAQ

Primary Application

EV battery management

Key Features

  • 5000V high isolation
  • AEC-Q100 Grade 1
  • Automotive temp range
  • Enhanced creepage
  • SOP-6 package
  • PPAP support
  • RoHS compliant

Specifications

Output Type Transistor
Isolation Voltage 5000Vrms
CTR 50-300% (automotive grade)
Forward Voltage 1.2V typical
Forward Current 50mA max
Collector-Emitter Voltage 80V
Package SOP-6
Operating Temperature -40°C to +125°C
Qualification AEC-Q100 Grade 1
PPAP Level 3 available

Applications

EV battery management

Battery and charging management

High-voltage isolation

Electronic system design

On-board chargers

Battery and charging management

DC-DC converters

Power conversion and supply

Safety-critical systems

Electronic system design

Documents & Resources

FAE Expert Insights

S

"For automotive applications requiring high isolation, the KAQ2010A delivers 5000V isolation with full automotive qualification. This is my recommendation for on-board chargers, DC-DC converters, and high-voltage battery systems in EVs. The enhanced creepage distances and automotive-grade materials provide long-term reliability. Design consideration: automotive applications often have strict EMI requirements - the KAQ2010A's excellent CMTI helps meet these. Always follow automotive PCB layout guidelines for isolation and creepage."

5000V automotive photocoupler for EV BMS applications

— Senior FAE Team, BeiLuo

Frequently Asked Questions

Why is 5000V isolation needed for EV BMS?

EV battery packs operate at 400V-800V DC. Safety standards require reinforced isolation between high-voltage battery and low-voltage control circuits. 5000V isolation provides necessary safety margin for 800V systems withstanding transient overvoltages and ensuring user safety.

5000V required for EV high-voltage safety.

EV BMS 5000V safety isolation
What is creepage distance and why does it matter?

Creepage is the shortest path along the insulation surface between conductive parts. For 5000V, adequate creepage (typically >8mm) prevents tracking and flashover. The SOP-6 package provides extended pin spacing for this requirement. PCB layout must also maintain adequate creepage.

>8mm creepage required for 5000V.

creepage tracking flashover
How many photocouplers are used in a typical EV BMS?

A typical EV BMS uses 12-24 photocouplers: cell monitoring (1 per 12-16 cells), contactor control (2-4), current sensing (1-2), isolation monitoring (1-2), communication (2-4). A 96-cell pack typically uses ~20-24 photocouplers total.

12-24 photocouplers per EV BMS system.

EV BMS photocoupler count quantity
What is the difference between SOP-4 and SOP-6 packages?

SOP-4 has 4 pins with standard spacing. SOP-6 has 6 pins with wider spacing for increased creepage distance. The extra pins in SOP-6 may be no-connect or used for additional shielding. SOP-6 is required for 5000V isolation, while SOP-4 is sufficient for 2500V.

SOP-6 for 5000V, SOP-4 for 2500V.

SOP-4 SOP-6 package
Are there any special handling requirements?

Automotive grade devices should be handled with standard ESD precautions. store in original packaging until use. Follow IPC/JEDEC J-STD-020 for moisture sensitivity. the devices are qualified for automotive reflow profiles. Contact BeiLuo for specific handling guidelines.

Standard ESD precautions, follow J-STD-020.

handling ESD moisture sensitivity