EV100-300-1

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300A 1000VDC fuse for compact EV battery pack protection with 50kA breaking capacity and AEC-Q200 qualification.

Product Overview

Description

The EV100-300-1 is a high-performance fuse designed for compact EV and hybrid vehicle battery protection.

With 1000V DC rating and 300A current capacity, this fuse handles smaller battery systems efficiently.

The 50kA breaking capacity ensures safe interruption of battery faults in compact vehicles.

Product Series

EV

Primary Application

Compact EV battery protection

Key Features

  • 1000V DC rating for 800V EV systems
  • 300A continuous current capacity
  • 50kA breaking capacity
  • AEC-Q200 qualified for automotive
  • Compact design for small battery packs
  • M8 bolt-on mounting

Specifications

Voltage Rating 1000V DC
Current Rating 300A
Breaking Capacity 50kA @ 1000V DC
Size Special EV package
Mounting Bolt-on M8
Operating Temperature -40°C to +125°C
Standards UL 248-13, IEC 60269-7

Applications

Compact EV battery protection

Battery and charging management

Hybrid vehicle battery systems

Battery and charging management

Small battery module protection

Battery and charging management

Electric motorcycles

Motor drive and control systems

Light electric vehicles

Automotive and EV electronics

Auxiliary battery systems

Battery and charging management

Documents & Resources

FAE Expert Insights

S

"The EV100-300-1 is perfect for compact EVs and hybrid vehicles. At 300A, it provides adequate protection for smaller battery packs typically found in compact cars and hybrids. The 1000V rating still provides margin for 800V architectures, making it future-proof. The M8 mounting bolts are appropriate for the lower current rating. I often specify this fuse for hybrid vehicles and compact city EVs where battery capacity is smaller. The AEC-Q200 qualification ensures automotive reliability. For smaller EV applications, this fuse offers cost-effective protection without over-specifying."

Cost-effective protection for compact EVs and hybrid vehicles

— Steven Liu, BeiLuo

Frequently Asked Questions

What vehicles are best suited for this fuse?

The EV100-300-1 is ideal for compact EVs, hybrid vehicles, electric motorcycles, and light electric vehicles with smaller battery packs. It provides 300A protection suitable for vehicles with 40-60kWh battery capacity.

Use for compact EVs, hybrids, and light electric vehicles.

compact EV hybrid light vehicles
What is the difference between 300A and 400A versions?

The EV100-300-1 handles 300A continuous current with M8 mounting bolts, suitable for smaller battery systems. The 400A version handles higher current with M10 bolts for larger systems. Both have the same 1000V rating and 50kA breaking capacity.

Select based on battery system current requirements and physical mounting preferences.

300A 400A comparison
What torque is required for M8 mounting bolts?

M8 mounting bolts should be torqued to 12-15 Nm (9-11 ft-lb). Use calibrated torque wrench and verify torque after installation and thermal cycling. For detailed specifications and application support on bussmann EV100-300-1, refer to the datasheet or contact our team.

Use 12-15 Nm torque for M8 bolts. Verify after installation.

torque M8 mounting
Can this fuse be used for 400V systems?

Yes, the 1000V rating is suitable for 400V systems with excellent margin. However, for 400V-only applications, 500V or 600V rated fuses may be more cost-effective. For detailed specifications and application support on bussmann EV100-300-1, refer to the datasheet or contact our team.

Can be used for 400V systems. Consider lower voltage fuses for cost optimization if 800V is not planned.

400V voltage rating application
What is the physical size of this fuse?

The EV100-300-1 has a compact design suitable for small battery packs. Exact dimensions are available in the datasheet. The compact size allows integration into space-constrained battery enclosures. For detailed specifications and application support on bussmann EV100-300-1, refer to the datasheet or contact our team.

Verify physical dimensions in datasheet for your battery pack design.

dimensions compact size